Impact of thermal strain hardening on the precipitation of hardening phases during SLM manufacture of an aluminium alloy

Impact of thermal strain hardening on the precipitation of hardening phases during SLM manufacture of an aluminium alloy

Frederico Orlacchio

LEM, UMR ONERA-CNRS – SIAM, ONERA

Additive Manufacturing is arousing great interest in both academic and industrial communities, in particular with a view to reducing raw material waste and optimising manufactured components. During the internship carried out between the SIAM unit of DMAS/ONERA and the LEM (CNRS/ONERA), particular attention was paid to the impact of thermal hardening on the precipitation of intermetallic phases in the aluminum alloy Al-4Fe, manufactured by Laser Powder Bed Fusion (L-PBF). First, an experimental study at different scales was carried out in order to characterise the microstructure of the Al-4Fe material in its metallurgical state after fabrication. Various manufacturing conditions were studied. The grain microstructure as well as the precipitation of iron-rich phases were studied by different microscopy techniques (optical, SEM, TEM). Secondly, the evolution of the hardness and the modifications of the microstructure induced by various post-manufacturing heat treatments were characterised. The small disorientations inside the grains were measured by EBSD in order to obtain information on the strain hardening of the material during these treatments. Finally, the various contributions necessary for the development of a model of the hardness of these alloys were discussed.

Tuesday 28th September 2021 at 9h30

videoconference at the followink link: https://rdv.onera.fr/seminaireLEM

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